{"id":145,"date":"2023-10-19T10:03:39","date_gmt":"2023-10-19T01:03:39","guid":{"rendered":"https:\/\/www.3yuraito.co.jp\/en\/?page_id=145"},"modified":"2024-10-30T15:10:06","modified_gmt":"2024-10-30T06:10:06","slug":"equipment","status":"publish","type":"page","link":"https:\/\/www.3yuraito.co.jp\/en\/technology\/equipment\/","title":{"rendered":"Equipment introduction"},"content":{"rendered":"<div id=\"start\" class=\"contents c-introduction\"><div class=\"introduction-text w1200 fadein-inview\"><p>Our company was one of the first to engage in mechanization using robots and unmanned autonomous driving, <br class=\"sp_hide\" \/>and has strived to improve productivity and maintain quality.<br \/>With our extensive equipment, we can swiftly produce high-quality molded products and cater to a wide range of requests.<\/p><\/div><\/div><div class=\"contents c-facility\"><div class=\"facility-wrap w1200\"><div class=\"facility-list\"><ul class=\"facility-list-items\"><li class=\"facility-list-item fadein-inview\"><div class=\"facility-list-item-wrap\"><div class=\"facility-list-item-image sp_no_columns columns_sb\"><picture> <source media=\"(max-width: 767px)\" srcset=\"https:\/\/www.3yuraito.co.jp\/en\/wordpress\/wp-content\/themes\/sanyuraito\/image\/equipment\/facility01_sp.jpg\" alt=\"The initiatives our company is undertaking, such as the 'automation of production lines,' '24-hour unmanned production capabilities,' and 'mechanization through the introduction of robots,' offer numerous advantages and possibilities.\" \/> <img decoding=\"async\" src=\"https:\/\/www.3yuraito.co.jp\/en\/wordpress\/wp-content\/themes\/sanyuraito\/image\/equipment\/facility01.jpg\" alt=\"The initiatives our company is undertaking, such as the 'automation of production lines,' '24-hour unmanned production capabilities,' and 'mechanization through the introduction of robots,' offer numerous advantages and possibilities.\" \/> <\/picture><\/div><div class=\"facility-list-item-text\"><p>The initiatives our company is undertaking, such as the &#8220;automation of production lines,&#8221; &#8220;24-hour unmanned production capabilities,&#8221; and &#8220;mechanization through the introduction of robots,&#8221; offer numerous advantages and possibilities.<br \/>We have incorporated machines rarely seen in the industry at other companies and invested in state-of-the-art equipment.<\/p><\/div><div class=\"facility-tag-list\"><ul class=\"facility-tag-list-items sp_no_columns columns_sb\"><li>Capable of processing into various shapes<\/li><li>Resins can be selected according to quality requirements<\/li><li>Mass production is possible<\/li><li>Overall cost reduction<\/li><\/ul><\/div><\/div><\/li><li class=\"facility-list-item facility-list-item02 fadein-delay-inview\"><div class=\"facility-list-item-wrap\"><div class=\"facility-list-item-image facility-list-item-image02\"><picture> <source media=\"(max-width: 767px)\" srcset=\"https:\/\/www.3yuraito.co.jp\/en\/wordpress\/wp-content\/themes\/sanyuraito\/image\/equipment\/facility02_sp.jpg\" alt=\"Our company is actively promoting the automation of production lines, enabling 24-hour unmanned operation, and leveraging our expertise in insert molding. Through these automation and mechanization efforts, we have achieved the production of molded products that were previously unprecedented. \" \/> <img decoding=\"async\" src=\"https:\/\/www.3yuraito.co.jp\/en\/wordpress\/wp-content\/themes\/sanyuraito\/image\/equipment\/facility02.jpg\" alt=\"Our company is actively promoting the automation of production lines, enabling 24-hour unmanned operation, and leveraging our expertise in insert molding. Through these automation and mechanization efforts, we have achieved the production of molded products that were previously unprecedented. \" \/> <\/picture><\/div><div class=\"facility-list-item-text\"><p>Our company is actively promoting the automation of production lines, enabling 24-hour unmanned operation, and leveraging our expertise in insert molding. Through these automation and mechanization efforts, we have achieved the production of molded products that were previously unprecedented. <br \/>Furthermore, with a fully automated manufacturing line, we have the capability to operate 24 hours a day, 365 days a year. The introduction of robots for mechanization offers numerous benefits and possibilities.<\/p><\/div><div class=\"facility-tag-list\"><ul class=\"facility-tag-list-items sp_no_columns columns_sb\"><li>Automatic feeding of insert work<\/li><li>Automatic insert into mold<\/li><li>Product removal<\/li><li>Gate cut<\/li><li>Camera inspection etc.<\/li><\/ul><\/div><\/div><\/li><li class=\"facility-list-item fadein-inview\"><div class=\"contents-tit-wrap mb40\"><h2 class=\"h2-tit\">Manufacturing\/auxiliary equipment list<\/h2><\/div><div class=\"facility-list-item-spec-table\"><p class=\"mb10 pc_hide\">*Please scroll horizontally to view.<\/p><table><tbody><tr><th>Manufacturer<\/th><th>Equipment name<\/th><th>Model<\/th><th>Number of units<\/th><th>Specification<\/th><\/tr><tr><td rowspan=\"7\">SHIBAURA MACHINE CO., LTD.<\/td><td rowspan=\"7\">All-electric injection molding machine<\/td><td>EC50SX-1Y<\/td><td>1<\/td><td>50t<\/td><\/tr><tr><td>EC75SX-1.5Y Other<\/td><td>3<\/td><td>75t<\/td><\/tr><tr><td>EC100SX\u2162-2Y<\/td><td>1<\/td><td>100t<\/td><\/tr><tr><td>EC130SX-4Y Other<\/td><td>7<\/td><td>130t<\/td><\/tr><tr><td>EC180SX\u2162-6Y Other<\/td><td>11<\/td><td>180t<\/td><\/tr><tr><td>EC230SX\u2162-6Y Other<\/td><td>9<\/td><td>230t<\/td><\/tr><tr><td>EC450-26A<\/td><td>1<\/td><td>450t<\/td><\/tr><tr><td>STAR SEIKI CO., LTD.<\/td><td>Retrieval robot<\/td><td>GXW-800SRVIP Other<\/td><td>32<\/td><td>\u3000<\/td><\/tr><tr><td rowspan=\"2\">YASKAWA Electric Corporation<\/td><td rowspan=\"2\">Industrial robot<\/td><td>GP7<\/td><td>1<\/td><td>\u3000<\/td><\/tr><tr><td>GP12<\/td><td>1<\/td><td>\u3000<\/td><\/tr><tr><td rowspan=\"6\">MATSUI MFG. CO., LTD.<\/td><td>Dehumidifying hot air dryer<\/td><td>MJ5-i-150-J Other<\/td><td>32<\/td><td>\u3000<\/td><\/tr><tr><td rowspan=\"2\">Box dryer<\/td><td>PO-80-J<\/td><td>2<\/td><td>\u3000<\/td><\/tr><tr><td>PO-50-J<\/td><td>1<\/td><td>\u3000<\/td><\/tr><tr><td>Temperature controller<\/td><td>MC5-G3-55HH180 Other<\/td><td>12<\/td><td>Maximum temperature\uff1a180\u2103<\/td><\/tr><tr><td>Crusher<\/td><td>SMGL3-G1<\/td><td>1<\/td><td>\u3000<\/td><\/tr><tr><td>Mass type compounding device<\/td><td>JCW2-i-053-JB-31-J Other<\/td><td>2<\/td><td><\/td><\/tr><tr><td>KAWATA MFG. CO.,LTD.<\/td><td>Temperature controller<\/td><td>TW-5009\/180 Other<\/td><td>33<\/td><td>Maximum temperature\uff1a180\u2103<\/td><\/tr><tr><td>NISSUI CHEMICAL INDUSTRIES CO.,LTD.<\/td><td>Crusher<\/td><td>SA-030<\/td><td>1<\/td><td>\u3000<\/td><\/tr><tr><td>STOLZ Co., Ltd.<\/td><td>Crusher<\/td><td>SA-24 Other<\/td><td>3<\/td><td>\u3000<\/td><\/tr><tr><td>Horai Co., Ltd.<\/td><td>Crusher<\/td><td>P-1328 Other<\/td><td>8<\/td><td><p>&nbsp;<\/p><\/td><\/tr><\/tbody><\/table><p class=\"mt10 pc_hide\">*Please scroll horizontally to view.<\/p><\/div><\/li><li class=\"facility-list-item facility-list-item05 fadein-inview\"><div class=\"contents-tit-wrap mb40\"><h2 class=\"h2-tit\">List of inspection and measurement equipment<\/h2><\/div><div class=\"facility-list-item-spec-table\"><p class=\"mb10 pc_hide\">*Please scroll horizontally to view.<\/p><table><tbody><tr><th>Manufacturer<\/th><th>Equipment name<\/th><th>Model<\/th><th>Number of units<\/th><th>Specification<\/th><\/tr><tr><td rowspan=\"2\">TOKYO SEIMITSU CO., LTD.<\/td><td rowspan=\"2\">3D coordinate measuring machine<\/td><td>DURAMAX5\/5\/5<\/td><td>1<\/td><td>Measurement range<br \/>500\u00d7500\u00d7500<\/td><\/tr><tr><td>CONTURA 7\/10\/6<\/td><td>1<\/td><td>Measurement range<br \/>700\u00d71000\u00d7600<\/td><\/tr><tr><td>RF Co.,Ltd.<\/td><td>X-ray computed tomography device<\/td><td>NAOMi-CT<\/td><td>1<\/td><td>Measurement range<br \/>\u03c668\u00d745\uff5e49 \u339c<\/td><\/tr><tr><td rowspan=\"2\">KEYENCE CORPORATION.<\/td><td rowspan=\"2\">Image dimension measuring device<\/td><td>IM-6225T<\/td><td>1<\/td><td>Measurement range<br \/>\u03c6100\u00d7L200 \u339c\/\/Minimum scale\u30000.001\u339c<\/td><\/tr><tr><td>LM-1100<\/td><td>1<\/td><td>Measurement range<br \/>\u03c6100\u00d7L200 \u339c\/\/Minimum scale\u30000.001\u339c<\/td><\/tr><tr><td>NIKON CORPORATION<\/td><td>Measuring microscope<\/td><td>MM-800\/LMFA<\/td><td>1<\/td><td>Measurement range<br \/>200\u00d7L200 \u339c\/\/Minimum scale\u30000.001\u339c<\/td><\/tr><\/tbody><\/table><p class=\"mt10 pc_hide\">*Please scroll horizontally to view.<\/p><\/div><\/li><li class=\"facility-list-item facility-list-item03 fadein-delay-inview\"><div class=\"facility-list-item-wrap sp_no_columns columns_sb columns_center_v\"><div class=\"facility-list-item-image facility-list-item-image03\"><img decoding=\"async\" src=\"https:\/\/www.3yuraito.co.jp\/en\/wordpress\/wp-content\/themes\/sanyuraito\/image\/equipment\/facility03.png\" alt=\"We consistently invest in facility additions and updates, aiming to enhance our overall environment and sustain a high level of quality.\" \/><\/div><div class=\"facility-list-item-text facility-list-item-text03\"><p>Traditionally, insert molding relied on manual labor, but with the increasing complexity of product shapes and the demand for multiple types of metal fittings in a single product, quality became less stable.<br \/>To address this, we are prioritizing thorough automation and mechanization, reducing dependence on manual intervention and establishing an environment conducive to delivering consistent quality.<br \/>Our company employs high-temperature designed molding machines, and all equipment, including attached mold temperature controllers and material dehumidifying dryers, is engineered to handle engineering plastics.<br \/>We consistently invest in facility additions and updates, aiming to enhance our overall environment and sustain a high level of quality.<\/p><\/div><\/div><\/li><li class=\"facility-list-item facility-list-item04 fadein-delay-inview\"><div class=\"facility-list-item-wrap columns columns_sb columns_center_v\"><div class=\"facility-list-item-text facility-list-item-text03\"><p>The key to automating a production line lies in the design and maintenance of auxiliary equipment and robots.<br \/>The advancement of mechanization and automation hinges on the ability to analyze the optimal process based on part shapes and equipment characteristics, design the equipment accordingly, and consistently maintain technology to prevent issues.<br \/>Our dedicated staff team, with its extensive experience and technical expertise, is the driving force behind these capabilities.<\/p><\/div><div class=\"facility-list-item-image facility-list-item-image03\"><img decoding=\"async\" src=\"https:\/\/www.3yuraito.co.jp\/en\/wordpress\/wp-content\/themes\/sanyuraito\/image\/equipment\/facility04.jpg\" alt=\"The key to automating a production line lies in the design and maintenance of auxiliary equipment and robots. Our dedicated staff team, with its extensive experience and technical expertise, is the driving force behind these capabilities.\" \/><\/div><\/div><\/li><li class=\"facility-list-item fadein-delay-inview\"><div class=\"facility-list-item-wrap sp_no_columns columns_sb columns_center_v\"><div class=\"facility-list-item-image facility-list-item-image03\"><img decoding=\"async\" src=\"https:\/\/www.3yuraito.co.jp\/en\/wordpress\/wp-content\/themes\/sanyuraito\/image\/equipment\/facility05.jpg\" alt=\"We have embraced environmentally friendly practices by introducing biomass plastics containing 51% rice husk. Our proprietary 'rice husk resin,' available in 12 colors, is utilized in our in-house brand 'Poco a poco' products.\r\n\" \/><\/div><div class=\"facility-list-item-text facility-list-item-text03\"><p>Plastic serves as an indispensable material in a wide array of applications across industrial fields, spanning from industrial to household goods.<br \/>At our company, we utilize general-purpose materials like polyethylene (PE) and polypropylene (PP), along with advanced resins such as polyamide (PA), polycarbonate (PC), and polyphenylene sulfide (PPS), incorporating carbon fiber and glass fiber as metal substitutes.<br \/>With an inventory of over 300 molding materials, including engineering plastics (super engineering plastics), we have established a responsive system to promptly address requests from various companies.<br \/>Additionally, we have embraced environmentally friendly practices by introducing biomass plastics containing 51% rice husk.<br \/>Our proprietary &#8216;rice husk resin,&#8217; available in 12 colors, is utilized in our in-house brand &#8216;Poco a poco&#8217; products.<\/p><\/div><\/div><\/li><\/ul><\/div><\/div><\/div><div class=\"contents c-pagelink fadein-inview\"><div class=\"pagelink-wrap\"><div class=\"pagelink-list\"><ul class=\"pagelink-list-items sp_no_columns_wrap columns_sb\"><li class=\"pagelink-list-item\"><a href=\"..\/insert_molding\/\"><div class=\"pagelink-image\"><div class=\"thumb\"><img decoding=\"async\" src=\"https:\/\/www.3yuraito.co.jp\/en\/wordpress\/wp-content\/themes\/sanyuraito\/image\/common\/pagelink-insert-molding.jpg\" alt=\"Insert Molding\" \/><\/div><div class=\"pagelink-tit-wrap\"><div class=\"pagelink-tit\">Insert Molding<\/div><div class=\"pagelink-subtit\">Click here for Insert Molding<\/div><span class=\"pagelink-tit-arrow\"><\/span><\/div><\/div><\/a><\/li><li class=\"pagelink-list-item pagelink-list-item-engineering\"><a href=\"..\/engineering_plastic_molding\/\"><div class=\"pagelink-image\"><div class=\"thumb\"><img decoding=\"async\" src=\"https:\/\/www.3yuraito.co.jp\/en\/wordpress\/wp-content\/themes\/sanyuraito\/image\/common\/pagelink-ep-molding.jpg\" alt=\"Engineering Plastics Molding\" \/><\/div><div class=\"pagelink-tit-wrap\"><div class=\"pagelink-tit\">Engineering<br \/>Plastics Molding<\/div><div class=\"pagelink-subtit\">Click here for Engineering Plastics Molding<\/div><span class=\"pagelink-tit-arrow\"><\/span><\/div><\/div><\/a><\/li><li class=\"pagelink-list-item\"><a href=\"..\/poco_a_poco\/\"><div class=\"pagelink-image\"><div class=\"thumb\"><img decoding=\"async\" src=\"https:\/\/www.3yuraito.co.jp\/en\/wordpress\/wp-content\/themes\/sanyuraito\/image\/common\/pagelink-poco.jpg\" alt=\"Poco a poco\" \/><\/div><div class=\"pagelink-tit-wrap\"><div class=\"pagelink-tit\">Poco a poco<\/div><div class=\"pagelink-subtit\">Click here for Poco a poco<\/div><span class=\"pagelink-tit-arrow\"><\/span><\/div><\/div><\/a><\/li><\/ul><\/div><\/div><\/div>","protected":false},"excerpt":{"rendered":"Our company was one of the first to engage in mechanization using robots and unmanned autonomous driving, and  [&hellip;]","protected":false},"author":1,"featured_media":0,"parent":129,"menu_order":3,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-145","page","type-page","status-publish","hentry"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.3yuraito.co.jp\/en\/wp-json\/wp\/v2\/pages\/145","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.3yuraito.co.jp\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.3yuraito.co.jp\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.3yuraito.co.jp\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.3yuraito.co.jp\/en\/wp-json\/wp\/v2\/comments?post=145"}],"version-history":[{"count":47,"href":"https:\/\/www.3yuraito.co.jp\/en\/wp-json\/wp\/v2\/pages\/145\/revisions"}],"predecessor-version":[{"id":732,"href":"https:\/\/www.3yuraito.co.jp\/en\/wp-json\/wp\/v2\/pages\/145\/revisions\/732"}],"up":[{"embeddable":true,"href":"https:\/\/www.3yuraito.co.jp\/en\/wp-json\/wp\/v2\/pages\/129"}],"wp:attachment":[{"href":"https:\/\/www.3yuraito.co.jp\/en\/wp-json\/wp\/v2\/media?parent=145"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}