{"id":132,"date":"2023-10-19T09:58:05","date_gmt":"2023-10-19T00:58:05","guid":{"rendered":"https:\/\/www.3yuraito.co.jp\/en\/?page_id=132"},"modified":"2024-01-08T10:05:04","modified_gmt":"2024-01-08T01:05:04","slug":"insert_molding","status":"publish","type":"page","link":"https:\/\/www.3yuraito.co.jp\/en\/technology\/insert_molding\/","title":{"rendered":"Insert Molding"},"content":{"rendered":"<div id=\"start\" class=\"contents c-introduction\"><div class=\"introduction-text w1200 fadein-inview\"><p>Our insert molding technology, we have developed through many years of responding to diverse requests, has a proven track record of meeting the demands of prominent companies in a variety of fields.<br \/>Leading the way in full automation to ensure exceptional molded products, we have also been dedicated to enhancing the skills of our production staff.<\/p><\/div><\/div><div class=\"contents c-strengths\"><div class=\"strengths-wrap w1200\"><div class=\"contents-tit-wrap fadein-inview\"><h2 class=\"h2-tit\">Our Strengths in <br class=\"pc_hide\" \/>Insert Molding<\/h2><\/div><div class=\"strengths-list\"><ul class=\"strengths-list-items\"><li class=\"strengths-list-item fadein-delay-inview\"><div class=\"strengths-list-item-wrap sp_no_columns columns_sb\"><div class=\"strengths-list-item-text\"><div class=\"strengths-list-item-tit\">Insert Molding by Automation<\/div><div class=\"strengths-list-item-image pc_hide\"><img decoding=\"async\" src=\"https:\/\/www.3yuraito.co.jp\/en\/wordpress\/wp-content\/themes\/sanyuraito\/image\/insert_molding\/strengths01.jpg\" alt=\"Insert Molding by Automation\" \/><\/div><p>Typically, plastic injection molders encounter challenges when attempting to enhance productivity and uphold quality in insert molding.<\/p><div class=\"strengths-list-item-reason\"><div class=\"strengths-list-item-reason-tit\">Reason<\/div><div class=\"strengths-list-item-reason-list\"><ul class=\"strengths-list-item-reason-list-items\"><li>To insert metal fittings etc. into a mold, the manufacturer needs to present at all times to check on the progress in order to achieve a high-quality product.<\/li><li>Since quality is determined by human hands, the number of products produced each day varies based on the level of skill.<\/li><li>The process tends to become unstable depending on the availability of manufacturers and their fatigue levels.<\/li><\/ul><\/div><\/div><p>Insert molding is an effective technology for transforming metal products into resin, and the intention is to also replace other parts with resin too.<\/p><\/div><div class=\"strengths-list-item-image sp_hide\"><img decoding=\"async\" src=\"https:\/\/www.3yuraito.co.jp\/en\/wordpress\/wp-content\/themes\/sanyuraito\/image\/insert_molding\/strengths01.jpg\" alt=\"Insert Molding by Automation\" \/><\/div><\/div><\/li><li class=\"strengths-list-item fadein-delay-inview\"><div class=\"strengths-list-item-wrap sp_no_columns columns_sb\"><div class=\"strengths-list-item-image sp_hide\"><img decoding=\"async\" src=\"https:\/\/www.3yuraito.co.jp\/en\/wordpress\/wp-content\/themes\/sanyuraito\/image\/insert_molding\/strengths02.jpg\" alt=\"High quality insert molding\" \/><\/div><div class=\"strengths-list-item-text\"><div class=\"strengths-list-item-tit\">High quality insert molding<\/div><div class=\"strengths-list-item-image pc_hide\"><img decoding=\"async\" src=\"https:\/\/www.3yuraito.co.jp\/en\/wordpress\/wp-content\/themes\/sanyuraito\/image\/insert_molding\/strengths02.jpg\" alt=\"High quality insert molding\" \/><\/div><p>Insert moulding is an effective technology for converting metal products to resin, but the resin parts other than the insert fittings are also assumed to be metal substitutes.<\/p><div class=\"strengths-list-item-reason\"><div class=\"strengths-list-item-reason-tit\">Reason<\/div><div class=\"strengths-list-item-reason-list\"><ul class=\"strengths-list-item-reason-list-items\"><li>This is because resins with high strength and high dimensional accuracy are often selected.<\/li><li>Resins with high strength and dimensional accuracy often incorporate a significant amount of fibers, such as glass and carbon.<\/li><li>Resins with added large amounts of glass and carbon, will scrape the screw cylinder in a general molding machine, which will have a negative impact on the products and cause the molding machine to wear out and require replacement much earlier.<\/li><\/ul><\/div><\/div><p>All of our molding machines incorporate anti-corrosion and wear-resistant screw cylinders, so we can manufacture products without worrying about large amounts of additive materials such as glass and carbon.<\/p><\/div><\/div><\/li><li class=\"strengths-list-item fadein-delay-inview\"><div class=\"strengths-list-item-wrap sp_no_columns columns_sb\"><div class=\"strengths-list-item-text\"><div class=\"strengths-list-item-tit\">Highly versatile insert molding<\/div><div class=\"strengths-list-item-image pc_hide\"><img decoding=\"async\" src=\"https:\/\/www.3yuraito.co.jp\/en\/wordpress\/wp-content\/themes\/sanyuraito\/image\/insert_molding\/strengths03.jpg\" alt=\"Highly versatile insert molding\" \/><\/div><p>Manufacturers that perform insert molding mainly use vertical molding machines.<\/p><div class=\"strengths-list-item-reason\"><div class=\"strengths-list-item-reason-tit\">Reason<\/div><div class=\"strengths-list-item-reason-list\"><ul class=\"strengths-list-item-reason-list-items\"><li>Simply because it&#8217;s the current standard.<\/li><li>Vertical molding machines are stable because the metal fittings are inserted into the mold using gravity.<\/li><\/ul><\/div><\/div><p>However, we have purposely introduced a &#8220;horizontal molding machine&#8221; to make effective use of limited space and produce molded products tailored to your requirements, irrespective of size.The versatility of the &#8216;horizontal molding machine&#8217; allows it to be applied not only to the production of specific molded products but also to a broader range of molded items. In addition, it is a fully automatic molding system that operates 24 hours a day and is suitable for improving QCD and reducing process load rates, making it an environment unique to our company.<\/p><\/div><div class=\"strengths-list-item-image sp_hide\"><img decoding=\"async\" src=\"https:\/\/www.3yuraito.co.jp\/en\/wordpress\/wp-content\/themes\/sanyuraito\/image\/insert_molding\/strengths03.jpg\" alt=\"Highly versatile insert molding\" \/><\/div><\/div><\/li><\/ul><\/div><\/div><\/div><div class=\"contents c-material\"><div class=\"material-wrap w1200\"><div class=\"contents-tit-wrap fadein-inview\"><h2 class=\"h2-tit\">List of compatible materials<\/h2><\/div><div class=\"material-list fadein-delay-inview\"><ul class=\"material-list-items columns_wrap\"><li>PA6<\/li><li>PA66<\/li><li>PET<\/li><li>PE<\/li><li>PA11<\/li><li>PA12<\/li><li>PC<\/li><li>PPS<\/li><li>PEEK<\/li><li>PMMA<\/li><li>PEI<\/li><li>PSU<\/li><li>LCP<\/li><li>PAI<\/li><li>POM<\/li><li>TPE<\/li><li>PBT<\/li><li>PSF<\/li><li>ABS<\/li><li>PP<\/li><li>PS<\/li><li>PPE<\/li><li>other<\/li><\/ul><\/div><\/div><\/div><div class=\"contents c-works\"><div class=\"works-wrap w1200\"><div class=\"contents-tit-wrap fadein-delay-inview\"><h2 class=\"h2-tit\">Production results<\/h2><\/div><div class=\"works-list fadein-delay-inview\"><ul class=\"works-list-items sp_no_columns columns_sb\"><li class=\"works-list-item\"><div class=\"works-list-item-wrap\"><div class=\"works-list-item-image\"><img decoding=\"async\" src=\"https:\/\/www.3yuraito.co.jp\/en\/wordpress\/wp-content\/themes\/sanyuraito\/image\/insert_molding\/works01.jpg\" alt=\"Bicycle parts\" \/><\/div><div class=\"works-list-item-text\">Bicycle parts<\/div><\/div><\/li><li class=\"works-list-item\"><div class=\"works-list-item-wrap\"><div class=\"works-list-item-image\"><img decoding=\"async\" src=\"https:\/\/www.3yuraito.co.jp\/en\/wordpress\/wp-content\/themes\/sanyuraito\/image\/insert_molding\/works02.jpg\" alt=\"Automated mesh filter insert molding\" \/><\/div><div class=\"works-list-item-text\">Automated mesh filter insert molding<div class=\"read-more-wrap\"><\/div><\/div><\/div><\/li><li class=\"works-list-item\"><div class=\"works-list-item-wrap\"><div class=\"works-list-item-image\"><img decoding=\"async\" src=\"https:\/\/www.3yuraito.co.jp\/en\/wordpress\/wp-content\/themes\/sanyuraito\/image\/insert_molding\/works03.jpg\" alt=\"Help mark\" \/><\/div><div class=\"works-list-item-text\">Help mark<\/div><\/div><\/li><\/ul><\/div><\/div><\/div><div class=\"contents c-pagelink fadein-inview\"><div class=\"pagelink-wrap\"><div class=\"pagelink-list\"><ul class=\"pagelink-list-items sp_no_columns_wrap columns_sb\"><li class=\"pagelink-list-item pagelink-list-item-engineering\"><a href=\"..\/engineering_plastic_molding\/\"><div class=\"pagelink-image\"><div class=\"thumb\"><img decoding=\"async\" src=\"https:\/\/www.3yuraito.co.jp\/en\/wordpress\/wp-content\/themes\/sanyuraito\/image\/common\/pagelink-ep-molding.jpg\" alt=\"Engineering Plastics Molding\" \/><\/div><div class=\"pagelink-tit-wrap\"><div class=\"pagelink-tit\">Engineering<br \/>Plastics Molding<\/div><div class=\"pagelink-subtit\">Click here for Engineering Plastics Molding<\/div><span class=\"pagelink-tit-arrow\"><\/span><\/div><\/div><\/a><\/li><li class=\"pagelink-list-item\"><a href=\"..\/equipment\/\"><div class=\"pagelink-image\"><div class=\"thumb\"><img decoding=\"async\" src=\"https:\/\/www.3yuraito.co.jp\/en\/wordpress\/wp-content\/themes\/sanyuraito\/image\/common\/pagelink-equipment.jpg\" alt=\"Equipment\" \/><\/div><div class=\"pagelink-tit-wrap\"><div class=\"pagelink-tit\">Equipment<\/div><div class=\"pagelink-subtit\">Click here for Equipment<\/div><span class=\"pagelink-tit-arrow\"><\/span><\/div><\/div><\/a><\/li><li class=\"pagelink-list-item\"><a href=\"..\/poco_a_poco\/\"><div class=\"pagelink-image\"><div class=\"thumb\"><img decoding=\"async\" src=\"https:\/\/www.3yuraito.co.jp\/en\/wordpress\/wp-content\/themes\/sanyuraito\/image\/common\/pagelink-poco.jpg\" alt=\"Poco a poco\" \/><\/div><div class=\"pagelink-tit-wrap\"><div class=\"pagelink-tit\">Poco a poco<\/div><div class=\"pagelink-subtit\">Click here for Poco a poco<\/div><span class=\"pagelink-tit-arrow\"><\/span><\/div><\/div><\/a><\/li><\/ul><\/div><\/div><\/div>","protected":false},"excerpt":{"rendered":"Our insert molding technology, we have developed through many years of responding to diverse requests, has a p [&hellip;]","protected":false},"author":1,"featured_media":0,"parent":129,"menu_order":1,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-132","page","type-page","status-publish","hentry"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.3yuraito.co.jp\/en\/wp-json\/wp\/v2\/pages\/132","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.3yuraito.co.jp\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.3yuraito.co.jp\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.3yuraito.co.jp\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.3yuraito.co.jp\/en\/wp-json\/wp\/v2\/comments?post=132"}],"version-history":[{"count":27,"href":"https:\/\/www.3yuraito.co.jp\/en\/wp-json\/wp\/v2\/pages\/132\/revisions"}],"predecessor-version":[{"id":692,"href":"https:\/\/www.3yuraito.co.jp\/en\/wp-json\/wp\/v2\/pages\/132\/revisions\/692"}],"up":[{"embeddable":true,"href":"https:\/\/www.3yuraito.co.jp\/en\/wp-json\/wp\/v2\/pages\/129"}],"wp:attachment":[{"href":"https:\/\/www.3yuraito.co.jp\/en\/wp-json\/wp\/v2\/media?parent=132"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}